Willi Mayer Holzbau GmbH & Co. KG benefits from Eurotech’s lifting technology

Willi Mayer Holzbau GmbH & Co. KG in Bisingen, is one of Germany’s leading companies in modern timber construction. Founded in 1930 as a carpentry with its own sawmill, the company is now managed by Christoph Mayer in 3rd generation. With modern cutting-edge machinery and innovative technologies, Willi Mayer Holzbau has established a strong reputation in the industry. A key factor in this success is its collaboration with Eurotech, a specialist in lifting and handling technology. Due to customized lifting solutions, the company has significantly optimized its production processes.

Automation and Ergonomics as Success Factors
Christoph Mayer, grown up in the family factory and earned a degree in business administration, combines technical expertise with business sense. This unique combination has proven invaluable, particularly in challenging economic times. By strategically investing in automation and most modern lifting technology, the company has not only increased productivity but also improved working conditions. Ergonomics and workplace safety are top priorities at Willi Mayer Holzbau, reflected in a low sickness rate and high employee satisfaction. “We focus on automation and mechanical support to streamline our processes,” Mayer explains. This approach is not only economically beneficial but also helps make workplaces more attractive for employees. Close collaboration with Eurotech has played a significant role in achieving these goals, providing innovative solutions for handling heavy and cumbersome construction elements.

Tailored solutions for specific requirements
Willi Mayer Holzbau’s production line is among the most advanced in Europe, specifically designed for manufacturing timber elements in timber frame construction. Materials like OSB, gypsum fiber, and wood fiberboards are commonly used. Thanks to Eurotech’s custom-designed lifting technology, the entire production process, including installing window elements, has become more efficient and ergonomic.

Eurotech lifting technology saves 50% time
One standout improvement has been the efficiency gained through vacuum lifters and needle grippers tailored to the company’s pneeds. “Previously, handling large panels and windows required multiple workers using straps and clamps to lift them with a crane. Today, a single employee operates a vacuum lifter to accomplish the same task in half the time and without physical strain,” Mayer says. This not only saves time and costs but also significantly reduces employee health risks.

The challenge of softwood fiberboards
A prime example of Eurotech’s flexibility is the custom-developed needle gripper for softwood fiberboards. This relatively new, eco-friendly material achieves the prescribed insulation values but is not suitable for the handling with vacuum technology. They are also very sensitive and require careful handling. Eurotech developed a needle gripper specifically for Willi Mayer Holzbau, enabling precise handling without damaging the boards.

Precision and flexibility in window Installation
Window installation is another crucial aspect of production at Willi Mayer Holzbau. Window elements are delivered upright and are initially placed on a bearing stand. The vacuum lifters from Eurotech allow heavy window elements to be moved from various positions and precisely placed into pre-assembled wall elements. “The flexibility and mobility of the vacuum lifters have been incredibly convincing,” Mayer emphasizes. The performance of the vacuum lifter is particularly important for modern insulating glazing, as these are significantly heavier than previous window elements. The use of Eurotech vacuum lifters guarantees safe and quick installation, which further increases production efficiency.  Eurotech‘s protective covers are also impressive: Sensitive surfaces of the windows remain unmarked.

Reduced workforce, increased efficiency
Eurotech’s lifting technology has significantly reduced the labor required in production. Tasks that once required several workers can now be performed by one operator using the lifting devices, leading to increased efficiency and workplace safety. “We can now complete these processes more than twice as quickly as before,” Mayer reports. The intuitive operation of the devices ensures new employees can quickly integrate into the workflow.

Health promotion and workplace safety
Another important aspect of the cooperation with Eurotech is the improvement of working conditions for employees. The ergonomic design of Eurotech’s lifting equipment minimizes physical strain, reducing the risk of workplace injuries and chronic health issues. This commitment to health and safety is a crucial advantage in today’s competitive labor market.

Lifting solutions for every application
Willi Mayer Holzbau also uses Eurotech equipment on construction sites, where tasks like positioning heavy sandwich or glass elements require precision. Thanks to Eurotech‘s flexibility and application-specific solutions, which can also be rented, the company can respond quickly to different requirements and use the right lifting device or gripper for every task.For smaller tasks, the handheld vacuum lifter “Nemo” is employed.

Conclusion: A strong partner for tailored lifting solutions
Collaborating with Eurotech has enabled Willi Mayer Holzbau to optimize its processes and improve working conditions. “With Eurotech, we have a partner who understands our needs and responds flexibly,” Mayer concludes. The custom solutions provided by Eurotech ensure efficient, ergonomic, and safe lifting operations in both production and construction, securing the company’s future success.